IMA Safe introduces paper-based tray for pharma packaging

IMA Safe has developed a paper-based tray solution for secondary pharmaceutical packaging, enabling replacement of plastic inserts within carton-based systems.

The solution is designed for integration into existing and new cartoning lines, supporting material changes without altering core machine architecture.

Paper-based tray integration in cartoning systems
The paper tray is used as an internal support structure within cartons, providing positioning and protection for packaged products. This configuration is particularly relevant in pharmaceutical applications where product stability and handling precision are required.

The trays are compatible with horizontal and vertical cartoners and can be integrated through a dedicated module, allowing transition from plastic to paper-based materials without redesigning the entire packaging line.

Application in sensitive pharmaceutical formats
The system is designed for packaging formats that require controlled handling, including parenteral products such as vials and syringes. In these applications, trays ensure correct positioning and prevent damage during cartoning and transport.

Paper-based trays maintain structural integrity while enabling consistent product placement at high production speeds, supporting both protection and process efficiency.




Machine compatibility and retrofit capability
Existing cartoning systems from IMA Safe can be upgraded to accommodate paper trays through retrofit integration of the tray handling module. This allows manufacturers to transition materials without replacing installed equipment.

The modular approach supports flexibility in packaging configurations and reduces implementation complexity.

Operational performance and efficiency
The cartoning platform is designed to maintain high output rates while ensuring precise product handling. Features such as repeatable changeovers, ergonomic access, and optimized machine layouts contribute to consistent operational performance.

Integration of paper trays does not alter core machine dynamics, allowing maintenance of Overall Equipment Effectiveness (OEE) levels.

Material transition in secondary packagin
Replacing plastic trays with paper-based alternatives enables a shift in material composition within secondary packaging systems. The approach supports the use of mono-material packaging structures, where both tray and carton are paper-based.

This configuration simplifies material handling and supports alignment with evolving packaging requirements in the pharmaceutical industry.

Edited by Natania Lyngdoh, Induportals Editor — Adapted by AI.

www.imagroup.com